Classification of crushers • it is not generally economical to effect a large reduction ratio in a single machine. • The equipment used is usually divided into classes as given below, according to the size of the feed and the product. • A greater size reduction ratio can be obtained in fine crushers than in coarse crushers 13.
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CRUSHED STONE BY IRA 0. BAKER, PROFESSOR OF CIVIL ENGINEERING INTRODUCTION Crushed stone has become an important material of construc-tion in modern engineering work. The chief causes for this are the great increase in the use of plain and reinforced concrete,
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R: Size reduction ratio The ratio of the gape width to the near side jaw opening. This ratio may vary from 1/3 to 1/9, but is generally 1/3 for primary crushers and 1/4 for secondary crushers.
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A crusher can be considered as primary, secondary or fine crusher depending on the size reduction factor. a) Primary crusher – The raw material from mines is processed first in primary crushers. The input of these crushers is relatively wider and the output products are coarser in size. Example
Gyratory crushers are the most efficient primary crushers for dealing with blasted hard rock in ore and natural stone mining. Due to different crushing chamber designs these machines can either prepare materials for downstream processing with a high crushing ratio, or reduce overburden to a size suitable for belt conveying with a low crushing
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72. The crushing strength of a good building stone should be at least (a) 50 MPa (b) 100 MPa (c) 150 MPa (d) 200 MPa 73. The slenderness ratio for masonry walls should NOT be more than (a) 50 (b) 40 (c) 30 (d) 20 74. The most important purpose of frog in a brick is to (a) Emboss manufacture’s name (b) Reduce the weight of brick
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The reduction of area, being measured at the minimum diameter of the neck, is a better indicator of ductility. Ductility is more commonly defined as the ability of a material to deform easily upon the application of a tensile force, or as the ability of a material to withstand plastic deformation without rupture.
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Size reduction Size reduction is a process of reducing large solid unit masses
Gear “reduction” specifically refers to the speed of the rotary machine; the rotational speed of the rotary machine is “reduced” by dividing it by a gear ratio greater than 1:1. A gear ratio greater than 1:1 is achieved when a smaller gear (reduced size) with fewer number of teeth meshes and drives a larger gear with greater number of teeth.
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Crushers : Smooth Roll Crushers The maximum size of the product is 2d. These operates most effectively when set to give a reduction ratio of 3 or 4 or 1. That is the max diameter of the particle is 1/3rd or 1/4th of that feed. The forces exerted by these rolls are very great from 8700 – 70000 N/cm.
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If someone wants a void ratio of 0.4, say for that top layer, then they are asking for a single sized material, possibly 3" clear rock. On the subject of void ratio, if you have one size spheres, the maximum void ratio you can get is 0.92 with them stacked one on top of the other, as loose as possible.
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Double-roll crushers offer up to a 3:1 reduction ratio in some applications, depending on the characteristics of the material. Triple-roll crushers offer up to a 6:1 reduction. As a compressive crusher, the roll crusher is well suited to extremely hard and abrasive materials.
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Gyratory crushers are the most efficient primary crushers for dealing with blasted hard rock in ore and natural stone mining. Due to different crushing chamber designs these machines can either prepare materials for downstream processing with a high crushing ratio, or reduce overburden to a size suitable for belt conveying with a low crushing
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It is usually employed for primary crushing with a reduction ratio of 6 to 1. Thus, based on the mechanical method of size reduction, crushers can be distinguished as Jaw crushers, cone crushers, gyratory crushers, and roll crushers all operate on the compression principle. Impact crushers utilize the impact principle, while hammermill crushers
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The results of particle size distribution earned out on the aggregates (fine and coarse
Discharging size: 25-350 mm. Capacity: 1-2200 t/h. Granite jaw crusher is a new type of jaw crusher, which is developed by Fote Heavy Machinery based on the characteristics of granite. It has a novel structure and a reasonable layout. Video of granite jaw crusher.
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Setting jaw crushers. Ideally, the reduction ratio of a jaw crusher should be 6-to-1. There are different ways to calculate reduction ratio, but the best way is something called the P80 factor. The reduction ratio is then calculated by comparing the input feed size passing 80 percent versus the discharge size that passes 80 percent.
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D/d Ratio and the Effect on Sling Capacity. The D/d Ratio is the ratio of the diameter around which the sling is bent, divided by the body diameter of the sling. Example: A 1/2" diameter wire rope is bent around a 10" diameter pipe; the D/d Ratio is 10" divided by 1/2" = D/d Ratio of 20:1. This ratio has an effect on the rated capacity of slings.
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Explosive efficiency is the ratio of the amount of energy released to the calculated thermochemical energy. Emulsions are highly efficient explosives, due primarily to their microscopic particle size. In contrast, explosives with varying particle size, such as ANFO or water gels, will not have a uniform burning rate, and therefore, will
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R: Size reduction ratio The ratio of the gape width to the near side jaw opening. This ratio may vary from 1/3 to 1/9, but is generally 1/3 for primary crushers and 1/4 for secondary crushers.
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Size reduction Size reduction is a process of reducing large solid unit masses
Gear “reduction” specifically refers to the speed of the rotary machine; the rotational speed of the rotary machine is “reduced” by dividing it by a gear ratio greater than 1:1. A gear ratio greater than 1:1 is achieved when a smaller gear (reduced size) with fewer number of teeth meshes and drives a larger gear with greater number of teeth.
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Double-roll crushers offer up to a 3:1 reduction ratio in some applications, depending on the characteristics of the material. Triple-roll crushers offer up to a 6:1 reduction. As a compressive crusher, the roll crusher is well suited to extremely hard and abrasive materials.
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A crusher can be considered as primary, secondary or fine crusher depending on the size reduction factor. a) Primary crusher – The raw material from mines is processed first in primary crushers. The input of these crushers is relatively wider and the output products are coarser in size. Example
Particle size reduction (and thereby improvement in the surface to volume ratio) is a possible way to enhance the dissolution rate, transport characteristics and bioavailability of these drugs [15
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Ratio of feed size to product ratio: Machines that produce a fine may be necessary to carry out the size reduction process in several stages with different equipment, for example, preliminary crushing, followed by coarse grinding and then fine grinding.
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For primary crushing with a reduction ratio of 6 to 1. When a relatively coarse product is desired, top size usually larger than 38 mm (1 1/2") Closed Circuit Crushing System To control top size from a single crusher operating in an open circuit, material must remain in the crushing chamber until the material is reduced to top size.
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the opening size of the wirecloth. Steeper slopes have lower factors since the rock has a tendency to bounce off the end before being sorted. The rounder the rock, and the greater the ratio of rock size to opening, the faster the rock moves from the feed end of the screen to the discharge end. The faster the rock is moving the less likely it is to
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Key Words: comminution, crushing principle, reduction ratio, type of crusher, Effective circuits of crushing 3. 1. INTRODUCTION This document is an investigation aimed at studying and optimizing the secondary and tertiary crushing circuit. Crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust.
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crushing. These factors include (1) stone type, (2) feed size and distribution, (3) moisture content, (4) throughput rate, (5) crusher type, (6) size reduction ratio, and (7) fines content. Insufficient data are available to present a matrix of rock crushing emission factors detailing the above classifications and variables.
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SIZE REDUCTION 2. require a small power input per unit of product 1. have a large capacity • An ideal crusher would: 3. yield a product of the single size distribution desired • cost of power is a major expense in size reduction equipment, so the factors that control this cost are important
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SIZE REDUCTION 2. require a small power input per unit of product 1. have a large capacity • An ideal crusher would: 3. yield a product of the single size distribution desired • cost of power is a major expense in size reduction equipment, so the factors that control this cost are important
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In a size reduction crushing operation, feed size is 100 to 300 mm. while the product size is 10 to 50 mm. This is a case of the _____ crushing. /> A).
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2) medium gravel- 8 to 16 mm. 3) coarse gravel -16 to 64 mm. 4) pebbles -4 to 64 mm. 5) cobbles -64 to 256 mm. 6) boulder – more than 256 mm. Size of aggregate used in construction. Size of aggregate used in construction:- it all depend on structure, whether it is plain cement concrete or reinforced cement concrete.
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Setting jaw crushers. Ideally, the reduction ratio of a jaw crusher should be 6-to-1. There are different ways to calculate reduction ratio, but the best way is something called the P80 factor. The reduction ratio is then calculated by comparing the input feed size passing 80 percent versus the discharge size that passes 80 percent.
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